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Tubing FAQ: sizes, materials, pressure and ordering

Short answers to the questions buyers and engineers ask most often about our industrial and pneumatic tubing: sizes, materials, pressure, ordering and documents. Each answer links to the page where the topic is covered in full.

Sizes and how to specify tubing

What sizes does industrial tubing come in?

Our standard range covers metric sizes from 4 mm to 16 mm outside diameter (model codes 0425 through 1612) and fractional sizes from 1/8″ to 1/2″, with 3/4″ additionally available in PU and high-pressure composite. Tolerance is ±0.10 mm on both diameters in every family.

More: Tubing Size Chart: OD, ID and Working Pressure by Model

Is tubing sized by OD or ID?

By both, plus the wall between them. A fitting accepts one specific OD-and-wall combination, so two tubes with the same OD but different walls are not interchangeable. The size and wall thickness guide shows how to measure each figure.

More: Tubing Size Chart: OD, ID and Working Pressure by Model

What does 6/4 mean on a pneumatic tube?

It is the outside and the inside diameter in mm: 6 mm OD and 4 mm ID, which gives a wall of 1.0 mm.

More: Pneumatic Tubing 6/4 and 8/6 mm: Dimensions and Selection

Does the same OD always mean the same ID?

No. Wall thickness determines the inside diameter for a given outside diameter, and a different wall thickness changes both the bore and the pressure rating.

More: Tubing dimensions: ID, OD and wall thickness

How do you accurately calculate tubing wall thickness from outside and inside diameter?

Nominal wall thickness is calculated using the formula: W = (OD − ID) ÷ 2. For example, an 8 × 5.5 mm polyurethane tube has a nominal wall thickness of (8.0 − 5.5) ÷ 2 = 1.25 mm. In precision extrusion, wall concentricity should be verified around the full 360-degree circumference.

More: Tubing dimensions: ID, OD and wall thickness

How do I convert inch tubing sizes to millimeters?

One inch equals 25.4 mm. Convert the nominal size, then check the actual tolerance from the model table, because the nominal figure is not the exact measurement.

More: Tubing dimensions: ID, OD and wall thickness

What tube goes in a 6 mm push-in fitting?

A tube with a 6.0 mm OD, such as the 4.0 × 6.0 mm models (YN-PU 0640, YN-PA6 0640, YN-PA12 0640). A 1/4″ tube has a 6.35 mm OD and belongs in a 1/4″ fitting.

More: Push-In Fittings and Tubing: How to Match Tube OD, Tolerance and Material

Can I use 1/4″ tube in a 6 mm fitting?

Use the size the fitting is marked for. The two ODs differ by 0.35 mm, more than the ±0.10 mm tolerance of the model, so they do not swap.

More: Push-In Fittings and Tubing: How to Match Tube OD, Tolerance and Material

How do I know which size to order?

Take the fitting specification first: it defines the outside diameter the fitting accepts. Then confirm the inside diameter needed for flow and the wall thickness needed for pressure, using the model table.

More: Pneumatic Tubing: Types, Sizes and Selection

Can I order a size that is not listed?

Custom diameters, walls and coil lengths are confirmed case by case against quantity and application. Send the full requirement through the quotation checklist rather than assuming from the chart.

More: Tubing Size Chart: OD, ID and Working Pressure by Model

Is PU pipe the same as PU tubing?

For compressed-air work, yes: both names describe flexible polyurethane tubing sold on a roll. Data sheets use “tubing” and give the OD and ID, which is the safest way to specify it.

More: PU Pipe and Pneumatic Pipe vs Tubing: Sizes and Ordering

What tolerance should I write?

Write the tolerance shown in the model row of the table for your model, with its unit. Each row states it, so the specification and the data match.

More: How to Specify Tubing: A Specification Template with Examples

Should I specify Shore hardness?

Only if your fitting or application calls for it. Shore A is read on a 0–100 scale under ASTM D2240, and readings on different Shore scales cannot be converted into each other. Hardness alone does not set how flexible a tube is, because wall thickness and construction also matter, so give the bend radius too. Fitting grip is best checked against the fitting maker’s tubing and fitting compatibility chart; for example, the Parker Series U catalog lists 90–95 Shore A for its polyurethane tube and refers to such a chart.

More: How to Specify Tubing: A Specification Template with Examples

Materials and selection

What is pneumatic tubing made of?

The common families are polyurethane, nylon 6, nylon 12 and polyethylene. Fluoropolymers such as PTFE, FEP and PFA are used where chemical resistance or cleanliness is the deciding requirement.

More: Pneumatic Tubing: Types, Sizes and Selection

Is nylon stronger than polyurethane tubing?

For pressure, generally yes — nylon (PA6/PA12) carries higher working pressures and resists abrasion better, while polyurethane wins on flexibility and flex life. The right pick depends on whether the line moves; the selection checklist compares them point by point.

More: Industrial Tubing Materials: PE, PU, PA and Fluoropolymers

Is PA12 more flexible than PA6?

Generally yes. PA12 has the smaller minimum bend radius at 10 of the 14 sizes in our tables; at four metric sizes (8/6, 10/6.5, 10/8 and 12/8) PA6 has the smaller radius. PA6 carries more pressure at nine of the ten metric sizes.

More: Nylon 12 (PA12) Tubing: Sizes, Pressure and Where It Fits

Can I replace PA6 tubing with PA12 in the same push-in fittings?

Matching nominal OD is the starting point. Check tolerance, wall thickness, hardness, medium, temperature and the fitting manufacturer’s approved tubing specification before changing material. Pressure and minimum bend radius also change between the listed PA6 and PA12 models.

More: PA6 vs PA12 Nylon Tubing: Moisture Absorption, Flexibility, and Pressure Ratings

Why does PA6 soften when stored in humid warehouses?

The supplied PA6 data sheet lists lower tensile properties in the conditioned state than in the dry state. Review the conditioning and operating environment when specifying PA6; use the pressure rating for the chosen model and service conditions.

More: PA6 vs PA12 Nylon Tubing: Moisture Absorption, Flexibility, and Pressure Ratings

Is polyether tubing the same as polyurethane tubing?

Polyether is a grade within the polyurethane family: both are elastic thermoplastics, and the two ranges share the same sizes, tolerances and fitting compatibility. The YN-PUR range is the polyether-TPU grade, specified separately because its pressure ratings and moisture behavior differ.

More: Polyether vs Polyurethane Tubing: How to Choose

Which grade should I use in a humid environment?

Polyether is the default for warm, humid or water-adjacent service; general-purpose polyurethane is the grade that suffers from hydrolysis in those conditions. If the medium itself is aggressive rather than the air, compare the fluoropolymer options instead.

More: Polyether vs Polyurethane Tubing: How to Choose

Can I use the same tube for air and water?

Sometimes, but not automatically. Water changes the pressure and temperature picture, and additives or treatment chemicals may not suit the tube compound. Confirm the medium with the model data.

More: Pneumatic Tubing: Types, Sizes and Selection

Can PE tubing be used for compressed air?

Yes, within the working pressures in the table — 3 to 8 bar depending on size. Confirm that the fittings you use accept PE hardness and tolerance, and leave margin below the table value if the line cycles frequently or runs warm.

More: PE Tubing: Sizes, Working Pressure and Selection

Does the PE tubing listing establish drinking-water approval?

No drinking-water or food-contact approval is established by this product listing. Request the relevant model-specific evidence when your project requires it.

More: PE Tubing

Do I need a different tube for a moving axis?

Usually yes. Repeated flexing favors a more flexible compound and a longer bend radius, and the cycle count becomes part of the specification rather than an afterthought.

More: Pneumatic Tubing: Types, Sizes and Selection

How do I specify flame resistant tubing for a pneumatic assembly?

Provide the tubing model, dimensions, fittings, operating conditions and the exact fire-test standard or grade required by the project. Request a report identifying the tested product and conditions. The family name and a RoHS chemical report do not establish the required flame-test result.

More: Flame-Retardant Tubing

Which sizes of coiled air tubing are available?

The tables list metric sizes from 4/2.5 mm to 16/12 mm and inch sizes from 1/8 in to 3/4 in, in PU and in polyether. Check the product page for the exact models.

More: Coiled Air Tubing: How to Choose and Size Recoil Tubing

What working pressure does coiled tubing have?

Working pressure is a model-specific rating that applies to the complete assembly at a stated temperature. We do not quote a single value. Send your pressure and temperature and we confirm the model.

More: Coiled Air Tubing: How to Choose and Size Recoil Tubing

FEP and PFA tubing

What is FEP tubing and when is it preferred over PFA?

FEP is a melt-processable fluoropolymer used for fluid tubing. The YN-FEP sheet lists a finished-product service temperature range of -196°C to +200°C, clear and transparent color options, and size-specific pressure and bend-radius values. Compare these specifications and a sample with the required chemical and optical conditions.

More: FEP vs PFA Tubing: Temperature, Clarity, Purity, and Bend Life Compared

What is FEP tubing made of, and what does FEP stand for?

FEP stands for fluorinated ethylene propylene, a melt-processable fluoropolymer. The supplied data sheet lists a melting temperature of approx. 260°C and a finished-product service temperature range of -196°C to +200°C. Send your specific medium and operating conditions for review before ordering.

More: FEP Tubing

What does PFA stand for, and what is PFA tubing?

PFA stands for perfluoroalkoxy, a melt-processable fluoropolymer. The supplied data sheet lists a melting temperature of approx. 300-310°C and a finished-product service temperature range of -200°C to +260°C. Send your specific medium and operating conditions for review before ordering.

More: PFA Tubing

Is FEP tubing the same as Teflon or PTFE tubing?

Teflon is a brand name used for several fluoropolymers, including FEP, PFA and PTFE. FEP and PTFE are different materials, so check the material designation and the data sheet rather than the brand name. The FEP product page covers the FEP models listed in its specifications table.

More: FEP Tubing

Is PFA a type of Teflon?

Teflon is a brand name, while PFA is the generic name of the fluoropolymer, and tubing sold under other brand names can also be made from PFA. The PFA product page lists YUANNAI TUBE PFA models; the material grade is stated on the data sheet.

More: PFA Tubing

Is PFA chemically more resistant than FEP?

Use the selected resin grade and chemical compatibility data at the actual concentration, temperature and pressure. Compare the relevant chemical-resistance information and service limits, then confirm the specific tubing against the process requirements.

More: FEP vs PFA Tubing: Temperature, Clarity, Purity, and Bend Life Compared

Why does PFA cost more than FEP?

Compare quotations for the same size, grade, quantity and documentation. Resin grade, manufacturing process, testing and packaging can change the quotation; specify these requirements together for a meaningful FEP/PFA comparison.

More: FEP vs PFA Tubing: Temperature, Clarity, Purity, and Bend Life Compared

Can I see the fluid inside fluoropolymer tubing?

FEP tubing is transparent and allows visual flow confirmation. PFA is near-transparent. PTFE is translucent to opaque and does not allow the operator to see the fluid inside.

More: PTFE vs FEP vs PFA Tubing: Which Fluoropolymer Fits Your Application

Can FEP and PFA be heat-welded or thermal-formed?

Both are melt-processable fluoropolymers. Discuss the required bend shape or formed connection, dimensions, wall and tooling with the supplier, and approve a sample made using the proposed process. The source sheets list different melting temperatures; process settings should follow the actual grade and equipment.

More: FEP vs PFA Tubing: Temperature, Clarity, Purity, and Bend Life Compared

Which fittings work best with FEP and PFA tubing (Swagelok / flare fittings)?

Choose fittings approved for the exact material, OD, wall, pressure, temperature and medium. For compression or flared connections, follow the fitting manufacturer’s tubing specification and assembly instructions, then review the assembled connection under the intended service conditions.

More: FEP vs PFA Tubing: Temperature, Clarity, Purity, and Bend Life Compared

Pressure, temperature and bend radius

Is burst pressure the same as working pressure?

No. Burst pressure is the failure point in testing. Working pressure already includes a safety factor. The two figures must never be compared or substituted.

More: Pressure and temperature: information for tubing selection

Does working pressure change with temperature?

Yes. As temperature rises, the material’s strength decreases and the working pressure must be derated to the value stated at that temperature in the model table.

More: Pressure and temperature: information for tubing selection

Can I use the 23C rating at 60C?

No. Use the rating at the actual operating temperature. If the table does not list that temperature, confirm with the supplier before proceeding.

More: Pressure and temperature: information for tubing selection

Why do pressure ratings differ at the same size?

Material strength and construction differ: the same 8 × 5 size is rated from 7 bar (PU) to 29 bar (PA6) in the tubing size chart. Use the material whose rating covers your working pressure at the actual operating temperature, with margin for cycling.

More: Tubing Size Chart: OD, ID and Working Pressure by Model

What is the highest working pressure you list for plastic tubing?

Among PA6, PA12 and composite tubing, the highest listed working pressure is 41 bar, for YN-PA6 0425 (4 mm OD × 2.5 mm ID) at 23 °C. Every size and its rating is on the product page.

More: High-Pressure Plastic Tubing: PA6, PA12 and Composite Compared

Is PA12 or PA6 better for high pressure?

At most sizes PA6 is rated higher. PA12 is generally the more flexible of the two, so it is chosen when the line has to bend as well as hold pressure. Compare your exact OD and wall in the tubing size chart.

More: High-Pressure Plastic Tubing: PA6, PA12 and Composite Compared

Is composite tubing the high-pressure option?

It is the flexible option. Its working pressure sits between 12 and 19 bar across the metric sizes, lower than PA6 at small sizes and close to PA12 at larger ones. Choose it for tight bends and moving machinery.

More: High-Pressure Plastic Tubing: PA6, PA12 and Composite Compared

Does a thicker wall increase the pressure rating?

Yes. At the same outer diameter, a smaller inner diameter gives a thicker wall and a higher rating. For 8 mm OD PA12 the listed working pressure is 29 bar at 8 × 5 and 17 bar at 8 × 6.

More: High-Pressure Plastic Tubing: PA6, PA12 and Composite Compared

Is bend radius measured to the inside or the outside of the curve?

Most manufacturers quote it to the centerline of the tube. The convention is not universal, so confirm how the supplied radius is defined before comparing two suppliers.

More: Pneumatic Tubing Bend Radius: A Routing Checklist

Chemical resistance

What tubing material is the most chemically resistant?

In the published charts we cite, fluoropolymers rate highest: the Professional Plastics chart rates PFA excellent and FEP good in every category it covers. Even they have exceptions, such as molten alkali metals and fluorinating agents, so confirm the specific medium and temperature.

More: Chemical Resistant Tubing: How to Compare PA, PU, PE, FEP and PFA

Is nylon tubing chemical resistant?

Nylon is rated good against oils, greases, alcohols and aromatic hydrocarbons in the Professional Plastics chart, but poor against concentrated acids and halogens. That is why nylon tubing is common on oil and fuel lines and is not chosen for acid service.

More: Chemical Resistant Tubing: How to Compare PA, PU, PE, FEP and PFA

Is polyurethane tubing chemical resistant?

Partly. BASF reports that TPU tolerates lubricating oils and short-time contact with dilute acids and alkalis, but is attacked by concentrated acids and alkalis, swells considerably in aromatic solvents, alcohols and esters, and is dissolved by some polar solvents. Check each fluid, including lubricant additives.

More: Chemical Resistant Tubing: How to Compare PA, PU, PE, FEP and PFA

Can one tube handle both acids and solvents?

Only the fluoropolymer rows in the table are rated for both categories without a weak column. For nylon, polyurethane or polyethylene, acids and solvents usually call for different materials, so list every medium the line will see.

More: Chemical Resistant Tubing: How to Compare PA, PU, PE, FEP and PFA

Does a chemical resistance chart guarantee a tube will last?

No. Charts are general guides for polymer families, with no stated warranty, and resistance depends on exposure time, temperature, concentration, pressure and the exact grade. Treat a chart as a first filter and test a sample under your real conditions.

More: Chemical Resistant Tubing: How to Compare PA, PU, PE, FEP and PFA

Antistatic PU and multi-lumen tubing

What is the difference between antistatic, static-dissipative and conductive tubing?

The ESD Association separates them by resistance: conductive below 1 × 10^4 ohms, static dissipative from 1 × 10^4 up to 1 × 10^11 ohms, and insulative above that. “Antistatic” is a general word, so state the resistance range and test method in your specification.

More: Antistatic PU tubing

What resistance range do you offer for antistatic PU tubing?

It is a custom compound, so the target range is agreed for the project and confirmed on samples. Send the range and the test method you require with your quotation request.

More: Antistatic PU tubing

Does the SGS RoHS report prove antistatic performance?

No. It is a chemical test for restricted substances on one polyether antistatic sample. Antistatic performance needs a resistance measurement by an agreed method.

More: Antistatic PU tubing

Does static-dissipative tubing need to be grounded?

A dissipative material lets charge transfer to ground or to other conductive objects, so charge can only be carried away if there is a path. Plan the connection through the fittings and the rest of the line.

More: Antistatic PU tubing

Which PU is used for antistatic tubing?

Our SGS-tested sample is a polyether antistatic tube. The compound for your project is agreed during technical review against the medium, humidity and temperature of the application.

More: Antistatic PU tubing

Is multi-lumen tubing the same as multi-core or multi-bore tubing?

Yes, in general: all describe tubing with two or more channels in one piece. Suppliers use different names, so describe the number of channels, their sizes and how they are joined.

More: Multi-lumen tubing

Is multi-lumen tubing the same as a tube bundle?

No. A tube bundle carries separate tubes in a shared jacket. Multi-lumen tubing joins the channels along their length. Tell us which one you mean.

More: Multi-lumen tubing

Can the lines be separated at the ends?

It depends on the construction. Single-extrusion multi-bore tubing is generally not separated cleanly, which also affects push-in fittings. State the requirement in your brief and approve a sample.

More: Multi-lumen tubing

Can each line have a different size or color?

Send the requirement. Channels extruded together share one compound, so mixed colors or materials usually call for a different construction, which we review with you.

More: Multi-lumen tubing

Do you list standard sizes and pressure ratings?

No. It is a custom structure, so dimensions and ratings are agreed against your drawing or sample and the operating conditions.

More: Multi-lumen tubing

Ordering, samples and pricing

What is your minimum order for tubing?

500 m per specification for standard products and from 3,000 m per specification for custom products. The final figure is confirmed by material, specification, color, packaging and order quantity.

More: MOQ, Lead Time and Samples for Tubing Orders

How long is the lead time?

5–12 working days for standard products, 8–15 working days for FEP, PFA and composite tubing, and 10–20 working days for custom products. It starts after the technical specification is confirmed and the agreed payment is received.

More: MOQ, Lead Time and Samples for Tubing Orders

Can I get a sample before a bulk order?

Yes. Standard specifications are sampled at 1–3 m. The customer pays the sample fee and shipping, and the fee can be credited against the first bulk order within 6 months. Request a sample.

More: MOQ, Lead Time and Samples for Tubing Orders

Who pays for tubing samples?

At YUANNAI TUBE the customer pays the sample fee and shipping. The sample fee can be credited against the first bulk order placed within 6 months; shipping is not credited.

More: How to Test Tubing Samples Before a Bulk Order: Six Tests

Do you publish prices for tubing?

No. Price depends on the material, size, color, packaging and quantity, so we quote each request. Send those details and we reply with the figures for your specification.

More: What Affects Tubing Price: Factors and Quote Checklist

Why do two tubes of the same OD have different prices?

The wall or the material differs. A thicker wall uses more material, and nylon, polyurethane and fluoropolymers are different materials. State the OD/ID and the material to compare like with like.

More: What Affects Tubing Price: Factors and Quote Checklist

Does ordering more lower the price?

Quantity is one of the quotation inputs, together with the minimum order for the specification. State the total meters you plan to buy and any follow-on orders, and we quote on that.

More: What Affects Tubing Price: Factors and Quote Checklist

Documents, certificates and testing

What documents should I ask a tubing manufacturer for?

Ask for the data sheet of the exact product, a test report that names the sample and the scope, and the certificates the supplier relies on, with their scope. Treat a certificate as covering only what it states.

More: Plastic Tubing Manufacturer: What to Check Before You Source

Which documents should arrive with the tubing?

Packing list, material or inspection certificate and conformity declaration, as agreed in the order. Extra document requirements should be stated at the inquiry stage.

More: Industrial Tubing Receiving Inspection: What Buyers Should Check

Does an ISO 9001 certificate prove a product’s pressure rating?

No. An ISO 9001 certificate covers the quality management system, not individual model performance. Pressure ratings come from the model table and the relevant test report.

More: How to Read Tubing Supplier Certificates and Test Reports

Is a test report the same as a certificate?

No. A test report covers a specific sample under stated test conditions. A certificate covers a management system or a product certification scope. Both are useful but they are different evidence.

More: How to Read Tubing Supplier Certificates and Test Reports

How do I check whether a certificate is still valid?

Check the certificate number, issuing body, validity date and certification scope, and compare with the issuing body’s public register where available.

More: How to Read Tubing Supplier Certificates and Test Reports

Does a certificate prove the tubing meets my specification?

A certificate describes its certified organization and scope. The tube you order is matched to your specification through the model data sheet and size table; read the certificate alongside them. The certificates guide explains what each document covers.

More: How to Choose a Tubing Supplier: 10 Checks Before You Order

Do I need to measure every coil?

Follow the sampling plan agreed at order stage. First and last pieces should always be measured; high-value or high-pressure applications may warrant full inspection of OD and wall thickness.

More: Industrial Tubing Receiving Inspection: What Buyers Should Check

Is a sample test the same as incoming inspection?

No. A sample test decides whether a model suits your application before you order. Incoming inspection checks each delivery against the order and the approved sample.

More: How to Test Tubing Samples Before a Bulk Order: Six Tests

What pressure should I test a sample at?

At or below the working pressure listed for the model at room temperature, behind a guard. Check the value in the model table and the working pressure and temperature guide before testing at higher temperatures.

More: How to Test Tubing Samples Before a Bulk Order: Six Tests

Air flow and pressure drop

What is free air flow (FAD, SCFM)?

It is the air volume measured at atmospheric conditions before compression. Compressor output and air-tool consumption are normally quoted this way, so enter consumption as free air. Inside the line the same mass of air occupies a smaller volume, which the calculator accounts for when it computes velocity.

More: Compressed air CFM calculator: tubing flow and pressure drop

What pressure drop is acceptable in a tubing line?

The Engineering ToolBox page treats drops above about 1 kg/cm² (14–15 psi) as outside the range of the simple formula. The right limit for your machine is the pressure the tool or cylinder needs at the end of the line, so set the supply pressure and the allowed drop from that requirement.

More: Compressed air CFM calculator: tubing flow and pressure drop

Does the result include fittings and valves?

No. The calculation covers the straight tube. Push-in fittings, valves, filters and bends each add resistance, so leave margin when a line has several of them.

More: Compressed air CFM calculator: tubing flow and pressure drop

Related pages

Your question is not here? Send it to us with the size, material and conditions, and we reply with the data-sheet values for your case.