Opens in a new tab
Skip to content
RESOURCES

How to Test Tubing Samples Before a Bulk Order: Six Tests

By YUANNAI TUBEPublished Updated
Tubing samples on a test fixture, bend gauge and soak beaker with a caliper

A sample answers questions a data sheet cannot: does the tube fit your fitting, hold your pressure, bend around your route and survive your medium. Plan the sample in six tests, write the pass criteria from your specification before the sample arrives, and keep a reference piece from every lot you approve.

Quick answer. Test samples in this order: dimensions, appearance, fit in your fittings, leak test at or below working pressure, bend at your tightest radius, and soak in your medium. Use the values in your written specification as the pass criteria, and record each result against the model row.

Order the sample

Standard specifications can be sampled at 1–3 m. The customer pays the sample fee and shipping; the sample fee can be credited against the first bulk order placed within 6 months, and shipping is not credited. Order the exact model you intend to buy, not a similar size, so the results apply to the bulk order. If the model is not settled yet, compare the size tables first.

Plan the cut

A 3 m sample covers every test when you cut it before you start. A workable plan:

Piece Length Used for
Reference 0.3 m Kept sealed and untouched as the approved reference for this lot
Fit and leak 1.0 m Fittings, pressure hold
Bend 0.5 m Tightest-radius check, with and without pressure
Medium soak 0.5 m Exposure to your medium at your temperature
Spare 0.7 m Repeat any test that gives an unclear result

Six tests

Test How to run it Pass when
1. Dimensions Measure OD and ID at several points with a caliper or pin gauge; compute wall Values sit inside the tolerance stated in the model row
2. Appearance Check color, surface, ends and roundness against the reference photo or sample No kinks, flat spots, bubbles or color streaks
3. Fit Insert into your actual push-in or compression fitting and pull by hand Seats fully, holds, releases cleanly
4. Leak Pressurize at or below the model’s working pressure at room temperature, with a guard in place No leak and no visible change over the hold time you set
5. Bend Route the tube around a gauge at your tightest radius, then pressurize No kink, flow stays open, radius is at or above the model’s minimum
6. Medium soak Immerse a piece in your medium at your operating temperature for your chosen time No swelling, cracking, softening or color change beyond what you accept

Run pressure tests at or below the working pressure listed for the model, behind a guard. Burst pressure is a test value for the data sheet, not a bench target. Where a line moves, repeat test 5 at the cycle count the route sees.

Record and decide

  • Write the result for each test next to the model code and lot or batch reference.
  • Photograph the sample and the reference piece together.
  • Set the accept, repeat or reject decision before you read the results, using the criteria from your specification.
  • Send the record with your bulk inquiry so the quotation matches the tested model.

After approval

The approved sample becomes the reference for incoming goods. Compare each delivery with it and with the order using the receiving inspection checklist. For the supplier side of the decision, see how to choose a tubing supplier.

Frequently Asked Questions: Testing Tubing Samples

How long a sample do I need?

1–3 m covers the six tests with the cut plan above. YUANNAI TUBE samples standard specifications at 1–3 m.

Who pays for tubing samples?

At YUANNAI TUBE the customer pays the sample fee and shipping. The sample fee can be credited against the first bulk order placed within 6 months; shipping is not credited.

What pressure should I test a sample at?

At or below the working pressure listed for the model at room temperature, behind a guard. Check the value in the model table and the working pressure and temperature guide before testing at higher temperatures.

Is a sample test the same as incoming inspection?

No. A sample test decides whether a model suits your application before you order. Incoming inspection checks each delivery against the order and the approved sample.

Next step. Request a sample of the exact model through the contact form, or download the data sheet first from the data sheet page.

Sources and scope

Use these documents for the identified product models and stated test conditions. General material comparisons and selection checklists do not establish a different grade’s rating, fitting compatibility or project approval. Confirm the exact model, medium, temperature, pressure and required evidence before ordering.

Content review: zhangkexin · Marketing

Review scope: market information and document references.

Tell us what your application needs.

Send your dimensions, operating conditions and quantity. Let’s identify the right tubing for your project.
Request a Quote →

Related tubing products

FEP Tubing

FEP Tubing

FEP fluoropolymer tubing for strong acid, alkali and solvent lines. 14 models from 2.5 x 4 mm to 12 x 16 mm and 1/8″ to 1/2″, in 100 m rolls. Send your medium for review.
View details →
PA12 Nylon Tubing

PA12 Nylon Tubing

PA12 nylon tubing for pneumatic, hydraulic-oil and fuel lines. 14 models from 2.5 x 4 mm to 12 x 16 mm and 1/8″ to 1/2″, in 100 m or 200 m rolls.
View details →
PA6 Nylon Tubing

PA6 Nylon Tubing

PA6 nylon tubing for fixed pneumatic, oil and fuel lines. 14 models from 2.5 x 4 mm to 12 x 16 mm and 1/8″ to 1/2″, in 100 m or 200 m rolls.
View details →
Polyether Tubing

Polyether Tubing

Polyether (ether-based) polyurethane tubing for air, water and cleaning-liquid lines. 14 models from 2.5 x 4 mm to 12 x 16 mm and 1/8″ to 1/2″, in 100 m or 200 m rolls.
View details →